SmartMRT High Speed Digital Cutter (Single Ply)

Description

Machine Features

	Efficient Cutting Heads With a maximum cutting speed of 1 meter per second, the cutting system is 4-6 times faster than manual cutting.
	Automatic Camera Positioning System This cutting system uses a high precision CCD camera to accurately register cutting operations to the work piece, eliminating problems associated with manual positioning and print deformation.
	Motion Control System Can cut accurately and consistently, perfect circles and complex curved shapes.
	Safety Device Safety features are an integral part of the design of cutting system, ensuring operator’s safety.
	Modular Customization Solutions The modular design of the cutting system allows the production of a machine precisely suited to your production requirements and space requirements.
	Continuous Cutting System Enables material to be fed, cut, and collected automatically, maximizing productivity.
	Absorber System The vacuum pump is housed in a box constructed with sound absorbing materials, reducing sound levels from the vacuum pump by 70%, providing a comfortable working environment.
	Automatic Knife Initialization Adjusts the depth of the tool quickly and accurately.
	Automaitc Nesting System Can optimally nest items to be cut, taking into acount component size, grain direction, pattern repeat or other user defined requirements. Increases productivity with fast, high precision sampling and production.

Tool heads and Knives

• Tool heads: It can combine three tool heads at optional with full set of modular design cutting head, realize one completion on various cutting technical requirements for single material.
• Knives: Various tool heads can be equipped with multiple series of knives, such as oscillating knife, creasing wheel, drilling tool, rotary knife, tangent knife, punching knife and appropriate knives, and the knives can be configured with different diameters and angles according to the material cutting needs.

	Electronic Oscillating Knife for cutting soft and medium density materials available with 1 mm stroke.
	The V-CUT tool is the perfect for producing complex structural designs from foam core or sandwich board materials. The tool can be set for cutting 5 different angles for different cutting requests – 0°, 15°, 22.5° and 45° respectively.
	The router with high rotation speed up to 50000 rpm, it delivers solid performance in a wide range of applications on the hard materials and soft form materials. It can do precise engraving like the kiss-Cut Tool. The special dust-extraction can reduce the waste effectively during the work.
	Driven Rotary Tool for textiles cutting.
	Kiss Cut Tool, for cutting vinyl, foil, films, thin paper, cardboard and other thin materials.
	The tool is used to do the creasing on the corrugated materials, differentcreasing tools for different materials can make prefect creasing.

Functions and Structures

• Suction device: The intelligent area air suction device improves the production efficiency and saves energy consumption to the maximum.
• Motor depth control: With servo motor tool depth control, abrasion of cutting tool is reduced and cutting quality is enhanced at the same time. The international advanced two-stage knife raising and falling control mode reduces the cutting time greatly and improves production efficiency.
• Imported spare parts: With imported spare parts, for example, the global leading Swiss Maxon motor, it ensures the machine run stably for long time of more than 300 hours continuously, stretching the working life by over 20 years.
• Security system: The emergency stop button is installed at the corner of the digital cutter, making it safe for operators to operate the machine.
• Control panel: With a 7-inch touch screen, it can do adjustment freely on the material, such as controlling the cutting depth, cutting speed, and area air suction system, finish the preparation work before cutting, cutting control and adjustment effectively and quickly.

High speed and Precision

• High speed: With advanced platform modular structure design and self-developed control system, SmartMRT High Speed Digital Cutter can run very fast at 1.8m/s, shortens the product development cycle effectively, and enhances the production efficiency greatly.
• Precision: It can cut complicated allotropic designs with leading high accuracy among similar equipment at 0.1mm.

Software and Control Program

• Software: It has powerful functions, such as pattern design, data conversion, auto-marking and output pattern editing. Powermarker system can maximize the material utilization.
• Control program: It has purely sel-developed control program software copyright, which guarantees the device running stably for long time and updating.

Applicable Industries

• Sign & Advertising Industry
  
  SmartMRT High Speed Digital Cutter supplies the total solution to sign & advertising industry, especially suited to registration cutting of white cardboard, sticker, acrylic, PVC, corrugated board and honeycomb board, the system has improved the process flow of sign & advertising companies, accelerated production efficiency and enhanced product quality.
• Packaging Industry
  Common carton sample cutting machine only meets the former sample making process, while SmartMRT High Speed Digital Cutter meets small production requirement, which can cut all kinds of packaging materials, such as corrugated board, white cardboard, grey cardboard and PVC, maximizes the possibility of rapid completion of orders for the printing and packaging factories.
• Automobile upholstery
  

  Can cut automotive upholstery successfully, such as automotive mat, car seat cover, sun block and car curtains.

• Composites
  

  Replaces the traditional composites manufacturing mode, such as drawing lines and cutting yarn, especially for the complicated allotypic patterns, it can advances at least 20 times efficiency, guarantee controllability of carbon fiber, glass fiber, aramid fiber, UHMW polyethylene etc, and reduce the labor cost greatly.

• Sports goods
  
  Resolves the non-metal sports goods material cutting and application effectively, such as interlayer material of snowboard PE, carbon fiber, glass fiber, provides the reliable process solution to the high snowboard.
• Bag & Leather
  Can cut PP, PE, EVA directly without paper sample. The system can be equipped with HD projection system, which can replace the traditional manual production and die cutting, and supplies the best solution to genuine leather car seats, shoes, suitcases, handbags industries.
• Gasket
  
  Can cut graphite, asbestos, oil resistant fibre paper, and four fluorine materials of high-precision gaskets without die cutting.
• Garment & textile
  

  Fast solutions to garment production are applied to brand garments, apparel, university and college teaching, SmartMRT High Speed Digital Cutter provides integrated solutions to style design, fabric design, pattern design, automatic marking and cutting, it takes only 6 hours to finish the whole garment production process, the process is managed and checked by the ERP system in the real-time.